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PxMES Production Execution Management Electronic System
PxMes is an integrated system that enables users to monitor and manage all processes
ranging from
product orders to production in real time. It optimally manages your
manufacturing processes through
its real time feedback and precise decision making.
It collects · analyzes · controls the production record, worker activity, facility operation,
and product quality’s information.
Production Execution Process
Management System
- Basic Management
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Product Code / Customer Information / User Code / Defect Code/Site Information / Facility Information / Process Order / Non-Operation Information / Defects Information / Quality Information / System / Common Code / Authorization Management / Menu Management
- Bar Code Management
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Resources Warehousing · Release / Product Warehousing · Release / Process Migration / Process Check / Inventory Due Diligence
- Production Status Monitoring
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Process Operation Status / Facility Operation Status / Compared to Order Progress Status / Inventory Status / Compared to Plan / Result Status
- Production management
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Work Order / Production Record Management / LOT Tracking / Work Daily Log by Work / Production · Defects Status by Date Inventory Status by Date / Facility Operation Status by Date Result Status compared to Plan / Production Amount by Time Period · Month
- Production Process Management
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Process Result Processing / Defective Result Processing / Daily Production ·Defects Status / Production Result Status by Facility Process Result Status / Production Result Status by Facility Non-Operation Status by Facility / Process Supply Status
- Quality Management
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Import · Process Check Request / Shipment · Import Check Request /Process · Shipment Defect Check / Defects Status by Product /Synchronization with Checking Devices
- Release Management
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Release Request · Inspection / Release Confirmation / Release Status Daily Status / Release Movement Status
- Facility Information Management
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Facility Maintenance Record Management / Facility Reserve Management/ Facility Reserve Use Management / Facility Operation Capacity Management Non-Operation Status by Facility / Facility Fail Rank Status/ Non-Operating Facility Rank Status
- Warehousing Management
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Bar Code Issuance (Half-product) / Bar Code Issuance (Product) / Bar Code Issuance (Returned Products) / Warehousing Request / Warehousing Inspection / Warehousing Confirmation / Warehousing Process Waitlist Management / Redzone Warehousing (Terminal)
- Inventory Management
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Inventory Due Diligence Record Management / Cell Monitoring / Status by Product / Long-term Inventory Status / Product Warehouse Monitoring
System Improvement Effect
Work System (Maximization of Efficiency)
Work Processing Time
75% Less
75% less work processing time in average
after using PxMES
Lead Time
27% Less
27% less lead time in average after using PxMES
Management System [Database]
Documentation
61% Less
61% less documentation in average after using PxMES
Document and Blueprint Loss
56% Less
56% less document and blueprint loss in average after using PxMES
Product System [Optimal Creation Process]
Defects
18% Less
WIP
24% Less
Production Cycle
45% Less
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Standard-ization
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Site PC / Label Printing
Information inconsistency through hand-written
process migration management log & delay and error in information registration through manual processing
(24 hrs) -
Process Bar Code Adoption
Standardization with process bar codes. A real time warehousing – release system based on actual products and computerization
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Transparency
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Difficulty in tracking of production progress by stage
Hard to figure out losses of inter process inventories due to the delayed system registration caused by manual recording & faulty collection of workers.
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Real Time Production Result Information Collection
It provides a transparent inventory level (Input/result/defect ratio/express ratio) by a real time collection of production result information based on the unit of distribution shifts.
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Efficiency
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Difficulties in an immediate response and transparent understanding of sites
Hard to respond to claims and analyze their causes due to the absence of a systematic quality management process.
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Statistical management method application
Operation rate enhancement and non-operation cause analysis and response by facility operation rate analysis. Convenient to respond to external inspections and assure quality that aims ISP-9001 by implementing a statistical management method for quality declining issues.
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Precision
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Difficulties in step-by-step understanding of production progress
Concerns on a failure to carry out planned production schedule incurred due to the omission of production site information and the overlapping and omission of ERP material purchase tasks.
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Real Time Site Information
Accurate production plan and real time site information reflected in ERP Purchase management support, production site DATA Upload, Analyzing, Support